What are fly ash bricks?
Fly ash bricks are state-of-the-art, ameliorated bricks that find application in the making of brick masonry structures. These bricks work as an improved alternative to normal clay bricks and come with upgraded features over them. They are superior in quality when compared to traditional clay bricks and offer a plethora of indirect benefits.
Fly ash bricks are composed of cement, water, sand, and fly ash. Now, what is fly ash? Let’s dig deeper into a massive pile of fly ash.
Among the power plants in India, 72% are coal-based which annually produce nearly 40 million tons of fly ash. Fly ash mainly comprises the Co2 that is emitted from the smoke and ash generated mostly by thermal power plants and units that burn coal in the form of fuel. Throughout every power plant and related industry, there are dedicated teams who separate the fly ash from the residual smoke and ash by the implementation of the cyclone converter. The resultant fly ash is then utilized as a raw material for making bricks.
The use of fly ash bricks leads to the conservation of natural resources alongside better protection of the ecological system.
What is a fly ash brick machine?
The fly ash bricks are made from fly ash residues which are created during the combustion of coal for producing electricity. These residues are then blended with other ingredients such as stone, cement, sand, etc. Following this step, the components are compressed under increased hydraulic pressure that results in the formation of fly ash bricks. The whole process is conducted through a fly ash brick-making machine.
The brick making machine is budget-friendly with due credits to the high demand for fly ash bricks in the industry. The formation of fly ash bricks takes place through four basic steps which include blending, casting, curing, and shaping. Today, most construction professionals, building workers, and civil engineers opt to use fly ash bricks because of their strength and durability over other variants of bricks.
One of the key benefits of using fly ash bricks is that they are rarely impacted by diverse weather conditions. The chemical constituents of these bricks allow them to be highly moisture resistant which restricts the water particles from penetrating the exterior of these bricks.
The market for fly ash brick making machine
The real estate and construction business can be found operating all year round in India. If observed closely, an under-construction building can be readily spotted at every nook and corner of the Indian cities. With this being said, it’s not hard to realize that bricks consist of a significant part of these businesses. Amongst the several brick varieties available in the market, construction professionals wisely tend to choose to fly ash bricks as they are comparatively lighter, stronger, and cheaper.
As per the report prepared by the Khadi and Village Industries Commission (KVIC), the primary cost of setting up this business is up to Rs 20 lakh, which covers the cost of the land from where the plant is supposed to operate, the cost of the fly ash brick making machine, and the wages of the workers. The report further states that a fly ash brick-making machine can produce up to 10000 bricks per hour, depending upon its capacity. The report concludes on the point that this entire business is capable of churning out an impressive profit of almost 4.90 lakhs per year. With this estimate in mind, businesses are increasingly investing in the procurement of a fly ash brick-making machine which in turn is accelerating its demand on a large scale.
The real estate sector is budding with every sign of India’s attempt to become a developed country. In this journey, fly ash bricks as well as the brick-making machine play a notable role. Surrounded by such circumstances, it would be a wise move to invest in these machines and relish the reward of a secure future.